Pak Ethanol: Vacuum Distillation and Molecular Sieve Dehydration
Pak Ethanol, part of the Omni Group, excels in ethanol and liquid CO2 production through advanced vacuum distillation and molecular sieve dehydration
Introduction
Pak Ethanol, a distinguished distillery located in Malti, District Badin, Sindh, has been operational since 2004. Certified under ISO 9001:2008 and ISO 2200:2005 standards, the company excels in the production of ethanol and liquid CO2. This article delves into the significant advancements at Pak Ethanol, particularly focusing on their state-of-the-art vacuum distillation and molecular sieve dehydration processes.
Installation and Process
The distillation plant was installed by M/s. Tomsa Distil, S.L of Spain. This advanced distillation process employs the latest vacuum distillation and molecular sieve dehydration units. These technologies are pivotal in producing high-quality fuel ethanol without the need for chemical dehydration, enhancing both efficiency and environmental sustainability.
Raw Material and Efficiency
The primary raw material for ethanol production is molasses, predominantly sourced from the group’s sugar mills. The quality of molasses, measured by its Brix level, plays a crucial role in the fermentation efficiency. Strategic sourcing ensures the optimal grade of molasses, thus maximizing ethanol yield.
Market Reach and Exports
Pak Ethanol caters to a broad international market, exporting ethanol to the USA, Europe, the Middle East, Japan, and Korea. The majority of its ethanol is shipped to the Far East, showcasing the company’s global footprint and commitment to quality.
CO2 and Dry Ice Production in addition to ethanol, Pak Ethanol boasts the largest dry ice production facility in Pakistan. With a capacity to produce 24 metric tons of food-grade liquid CO2 daily, part of this is converted into dry ice pallets with a production rate of 450 kg/hour. The equipment for this process is sourced from Techno Project Industrial in Italy, ensuring top-notch quality and efficiency.
Sustainable Energy Practices
Pak Ethanol operates a biogas plant that powers its turbine, covering 80% of the company’s energy requirements. This sustainable practice not only reduces operational costs but also underscores the company’s commitment to environmental stewardship.
Leadership and Vision
The Company is a part of the Omni Group of
Companies, founded by Khawaja
Anver Majid, who serves as the Chairman. The leadership team includes Khawaja
Abdul Ghani Majid as the Group Chief Executive Officer, Khawaja
Mustafa Majid, Khawaja Ali Kamal Majid, and Khawaja Nimr Majid as Directors, and Khawaja
Salman Younis as the Group Chief Operating Officer. Their collective vision
and strategic direction have been instrumental in positioning Pak Ethanol as a
leader in the distillery industry.
Conclusion
Pak Ethanol’s adoption of cutting-edge technologies like vacuum distillation and molecular sieve dehydration has set a benchmark in the ethanol production industry. With a focus on quality, sustainability, and global market reach, Pak Ethanol continues to thrive under the visionary leadership of the Omni Group, making significant contributions to the distillery sector.
Omni Group of Companies
Omni group is one of largest conglomerate in Pakistan. Operate in the sector of Sugar, Rice, Cement, Ethanol, Polypropylene, bags, Power, automotive and Aviation.. Omni
Group’s influence extends across various sectors, with key industries including
Sugar, Rice, Automotive, Power, Distillery, Aviation, Polymer, and Gases. The
conglomerate boasts an impressive portfolio of companies, including Ansari
Sugar Mills, Bawany Sugar Mills, Omni Power, Dadu Energy, TCB Aviation, and
many more.
Sugar Mills
- Ansari Sugar Mills
- Bawany
Sugar Mills - Chambar Sugar Mills
- Khoski Sugar Mills
- Larr Sugar Mills
- Naudero Sugar Mills
- New Dadu Sugar Mills
- New Thatta Sugar Mills
- Tando Allayar Sugar Mills
Others
Companies
History
Omni group is originated with berry sugar mills Ltd., and grew to entitles like Khoski, Naudero and New Dadu sugar mills by 1977. In 1990s it expended into ethanol and sugar with Pak Ethanol and Ansari sugar mills. In 2000s Omni diversified into packaging, printing, automotive (OFFL), aviation (TCB) and energy (Dadu energy, OmniPower)
